Aer Travel Pack 3 X-Pac vs. Thule Aion 40L

Two carry-on travel backpacks, compared spec for spec.

Aer Travel Pack 3 X-Pac

by Aer
Front facing view of the Aer Travel Pack 3 X-Pac
Capacity35 L
Weight1.8 kg
Dimensions55×33×22 cm
Airline fit69%
Price$280

Feature by feature

Aer Travel Pack 3 X-PacFeatureThule Aion 40L
Storage
4 Compression N
None Expanded Capacity None
1 Opening 1
top, side Passport top
Y Passthrough Y
Carry
Y Backpack Y
optional Hip Belt optional
removable Sternum Strap Y
Inside
16in Laptop 16in
4 Main Compartments 4
Y Organizer Y
Outside
× Hard Shell ×
N Rain-fly N
1, side Water Bottle Holder 1, side
Y Water Resistant Y
Material
VX-42 X-Pac (also in 1680D Cordura ballistic nylon)

Thule Aion 40L

Front facing view of the Thule Aion 40L
Capacity40 L
Weight1.5 kg
Dimensions52×33×23 cm
Airline fit70%
Price$200

Key differences between the Aer Travel Pack 3 X-Pac and Thule Aion 40L

Both have: luggage passthrough, backpack straps, hip belt, laptop sleeve, built-in organizer, water bottle pockets, water resistant.

Which airlines take each bag as a carry-on

We checked both bags against the carry-on size limits of 189 airlines. 129 accept both. 1 accept only the Aer Travel Pack 3 X-Pac, and 3 accept only the Thule Aion 40L.

Only the Aer Travel Pack 3 X-Pac fits

Pakistan International.

Only the Thule Aion 40L fits

Scoot, Tiger Airways, WestJet.

Aer Travel Pack 3 X-Pac vs. Thule Aion 40L: which should you pack?

The Thule Aion 40L carries 5L more than the Aer Travel Pack 3 X-Pac (35L vs. 40L), while the Thule Aion 40L is the lighter pack at 1.5kg (vs. 1.8kg). For carry-on flexibility, the Thule Aion 40L fits 70% of the airlines we track — the higher of the two. If you prioritise packing volume, choose the Thule Aion 40L; if you want to travel lighter, the Thule Aion 40L is the better call.