Tortuga Daily Carry Pro vs. Thule Aion 40L

Two carry-on travel backpacks, compared spec for spec.

Tortuga Daily Carry Pro

Front facing view of the Tortuga Daily Carry Pro
Capacity25 L
Weight1.2 kg
Dimensions45×30×19 cm
Airline fit95%
Price$250

Feature by feature

Tortuga Daily Carry ProFeatureThule Aion 40L
Storage
N Compression N
None Expanded Capacity None
1 Opening 1
top Passport top
Y Passthrough Y
Carry
Y Backpack Y
N Hip Belt optional
Y Sternum Strap Y
Inside
16in Laptop 16in
4 Main Compartments 4
Y Organizer Y
Outside
× Hard Shell ×
N Rain-fly N
2, side Water Bottle Holder 1, side
Y Water Resistant Y
Material
ECOPAK™ EPX200 waterproof sailcloth

Thule Aion 40L

Front facing view of the Thule Aion 40L
Capacity40 L
Weight1.5 kg
Dimensions52×33×23 cm
Airline fit70%
Price$200

Key differences between the Tortuga Daily Carry Pro and Thule Aion 40L

Both have: passport pocket, luggage passthrough, backpack straps, sternum strap, laptop sleeve, built-in organizer, water resistant.

Which airlines take each bag as a carry-on

We checked both bags against the carry-on size limits of 189 airlines. 132 accept both. 48 accept only the Tortuga Daily Carry Pro, and 0 accept only the Thule Aion 40L.

Only the Tortuga Daily Carry Pro fits

Air Baltic, Air China, Air Malta, Air Niugini, Air Serbia, Air Seychelles, Air Tahiti, American Eagle, Asiana Airlines, ATA Airlines, Belavia, Blue Air, Bulgaria Air, China Eastern, easyJet, Emirates Airlines, Enter Air, Etihad Airways, flybe, Gulf Air, Icelandair, InselAir, Juneyao Airlines, Liat Airlines, Luxair, Meridiana Fly, Nordwind Airlines, Oman Air, Pakistan International, Qatar Airways, Ravn Alaska, Regional Express, Royal Brunei Airlines, Royal Jordanian, Ryanair, S7, Shandong Airlines, Shenzhen Airlines, Sun Express, TAP Air Portugal, TAROM, Tianjin Airlines (A320 & E190), TUI, Ukraine International, VIM Airlines (Closed), Virgin Australia, Volotea, Xiamen.

Tortuga Daily Carry Pro vs. Thule Aion 40L: which should you pack?

The Thule Aion 40L carries 15L more than the Tortuga Daily Carry Pro (25L vs. 40L), while the Tortuga Daily Carry Pro is the lighter pack at 1.2kg (vs. 1.5kg). For carry-on flexibility, the Tortuga Daily Carry Pro fits 95% of the airlines we track — the higher of the two. If you prioritise packing volume, choose the Thule Aion 40L; if you want to travel lighter, the Tortuga Daily Carry Pro is the better call.